On Line Power www.onlinepower.com 800-227-8988 ON LINE POWER Med-Power UPS Systems
OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-6 (g) Plug & Play Modular design: The power circuit is separated into sever
OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-7 (n) Intelligent battery test: The batteries are tested after every boost (ini
OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW 1-8 1.3. Rectifier The main function of a rectifier is to convert the AC input
OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-9 PHASE SHIFT TRANSFORMER DC OUTPUT CAPACITOR SCRRECTIFIER BREAKERINDUCTORAC
OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-10 DC+ ACACDC- 1.4. Inverter IGBT INVERTER The inverter is composed of IGBT, i
OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-11 Usually, the most frequent failures of the UPS occur at the inverter. There
OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-12 1.6. Maintenance Bypass Switch Unlike other UPS, the maintenance bypass swi
OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-13 1.7. Dimension & Drawings 10KVA - 60KVA OUTLINE DRAWING
OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-14 10KVA - 60KVA INTERIOR DRAWING
OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-15 80KVA - 160KVA OUTLINE DRAWING
MED-POWER OnLine Power CAUTION ! Hazardous voltage exits inside the UPS (includes the connection terminals). Cable connection and maintenance shoul
OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-16 80KVA - 160KVA INTERIOR DRAWING
OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-17 INTER-PCB DIAGRAM
OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-18
OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-19 1.8. Front Panel
OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-20 The front panel is located at the front of the PCB holder. It gathers the r
OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-21 110% LOAD – load connected to the output is over 110% of the UPS rating. 125
OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-22 HIGH DC – the LED will light as long as the DC voltage is over 430VDC. BAT L
OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-23 E. Bypass LED: This LED will light when the maintenance bypass breaker is cl
OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-24 M. Up key: This is a LCD control key. It is for moving the cursor one item u
OLP Three Phase UPS Systems 2. TECHNICAL 1 2.1. 80KVA ~ 160KVA UPS 3-Phase Input / Output TECHNICAL SPECIFICATI
MED-POWER OnLine Power Contents Page 1. SYSTEM OVERVIEW ... 1-1 1.1. Construction of the U
OLP Three Phase UPS Systems 2. TECHNICAL 2 KVA 80 100 120 160 INVERTER DC INPUT RANGE 285 – 420VDC WAVE FORM SINUSOID OUTPU
OLP Three Phase UPS Systems 2. TECHNICAL 3 KVA 80 100 120 160 OVERALL CHARACTERISTICS OVERALL EFFICIENCY 92.5% 92.5% 93%
OLP Three Phase UPS Systems 3.0 INSTALATION0-1 3. INSTALLATION 3.1 Site & Environment Considerations The main function
OLP Three Phase UPS Systems 3.0 INSTALATION3-2 (e) It is necessary to guarantee the temperature and humidity values of the sit
OLP Three Phase UPS Systems 3.0 INSTALATION3-3 (i) Avoid accumulating combustible materials of any sort in or around the UPS s
OLP Three Phase UPS Systems 3.0 INSTALATION3-4 3.2. Unpacking Carefully unpack the UPS, and then carefully locate the UPS ont
OLP Three Phase UPS Systems 3.0 INSTALATION3-5 3.3. Cable Selection The following tables list typical information concerning t
OLP Three Phase UPS Systems 3.0 INSTALATION3-6 FUSE RATING & CABLE SIZE FOR BATTERY ☆ THE BATTERY VOLTAGE IS 295 – 410V KV
OLP Three Phase UPS Systems 3.0 INSTALATION3-7 3.4. Terminal Connection Although different sizes of UPS may have slightly di
OLP Three Phase UPS Systems 3.0 INSTALATION3-8 ☆ ☆ ☆ Three extra terminals are installed for convenience of changing the unit
MED-POWER OnLine Power Contents Page 5.3. Menu 2 – Status / Warning Menu ... 5-3 5.4. Menu
OLP Three Phase UPS Systems 4.0 OPERATION4-1 4. OPERATIONS After all cables have been connected, and power source is availabl
OLP Three Phase UPS Systems 4.0 OPERATIONS ~ ~ 4-2 MIMIC DISPLAY UNDER NORMAL OPERATION ~/ /~(e) Push inverter ON switch –
OLP Three Phase UPS Systems 4.0 OPERATION4-3 (b) Open the (optional) battery breaker – If you want to shutdown all the power
OLP Three Phase UPS Systems 4.0 OPERATION4-4 (c) Open the rectifier breaker – Opening the rectifier breaker will take the powe
OLP Three Phase UPS Systems 4.0 OPERATION4-5 (d) Close the (optional) battery breaker – For safety purposes, a fuse is employe
OLP Three Phase UPS Systems 5. LCD DISPLAY 5-1 5. LCD DISPLAY The LCD can display much more information than can the LEDs. In
OLP Three Phase UPS Systems 5. LCD DISPLAY 5-2 Serial number is set by factory for the convenience of maintenance personnel w
OLP Three Phase UPS Systems 5. LCD DISPLAY The password is a 4 digit number which can be changed upward or downward by the UP
OLP Three Phase UPS Systems 5. LCD DISPLAY 5-4 The inverter should be shut off under a short circuit condition. Since the CPU
OLP Three Phase UPS Systems 5. LCD DISPLAY 5-5 This menu is displayed when the REAL TIME DATA is selected from MENU 1. The cu
MED-POWER OnLine Power 1-1 1. SYSTEM OVERVIEW 1.1. Construction of the OLP UPS General Topology: The UPS system is composed of input breakers, inpu
OLP Three Phase UPS Systems 5. LCD DISPLAY 5-6 The abnormal conditions that can be displayed are listed below: HIGH DC SHUTD
OLP Three Phase UPS Systems 5. LCD DISPLAY 5-7 The second item that can be set is the BUZZER ON/OFF. When selected, “BUZZER O
OLP Three Phase UPS Systems 5. LCD DISPLAY 5-8 5.8. Menu 7 – Output Data Menu O UT P U T FREQUENCY=XX HZL O A D :R = X X X %
OLP Three Phase UPS Systems 5. LCD DISPLAY 5-9 The UP (↑ ) or DOWN (↓ ) keys have no function in this menu. The screen will g
OLP Three Phase UPS Systems 5. LCD DISPLAY 5-10 TIEXLO=TC U RR E N C H A R G E → A U T O - B O O S T( M O N T H)=04 08 12
OLP Three Phase UPS Systems 5. LCD DISPLAY 5-11 the battery has been discharged to below 12V/battery or 2V/cell. The boost ch
OLP Three Phase UPS Systems 5. LCD DISPLAY 5-12 When CHARGE CURRENT is selected, the charging current values that can be sele
OLP Three Phase UPS Systems 5. LCD DISPLAY 5-13 - MONTH : 01-12 - DAY : 01 – 31 (internal calendar will correct an error if 3
OLP Three Phase UPS Systems 5. LCD DISPLAY 5-14 See the figure above. Once either one of the items is selected, the values of
OLP Three Phase UPS Systems 6 0 INTERFACE6. INTERFACE CONNECTIONS All interfaces are connected from 3R PCB. See the figure bel
OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-2 Another important issue is reliability. The prime aim of a UPS is to protect
OLP Three Phase UPS Systems 6.0 INTERFACE 6-2 FAULT – Closed when the UPS encounters a fault condition, such as high DC shutd
OLP Three Phase UPS Systems 6.0 Example 1: If two contacts for BACK-UP are required. Switch on SWR2
OLP Three Phase UPS Systems 6.0 INTERFACE CONNECTIONS6-4 6.2. External Shutdown Two pairs of termina
OLP Three Phase UPS Systems 7.0 OPTIONS 7-1 7. OPTIONS This chapter supplies a brief introduction to all the options that are
OLP Three Phase UPS Systems 7.0 OPTIONS7-2 7.3. Remote Control Panel – UPSCANTM UPSCANTM, remote control panel, is a hand hel
OLP Three Phase UPS Systems 7.0 OPTIONS7-3 7.4. Software for PC Monitoring – UPSCOMTM UPSCOMTM is a hardware/software combina
OLP Three Phase UPS Systems 8.0 HELP 8-1 8. HELP Followings are some abnormal situations frequently asked and common solution i
OLP Three Phase UPS Systems 8.0 HELP 8-2 Abnormal Description & Checkpoint Solution (4) The voltage difference between
OLP Three Phase UPS Systems 8.0 HELP 8-3 Abnormal Description & Checkpoint Solution The fuses positioned behind PCB hol
OLP Three Phase UPS Systems 8.0 HELP 8-4 Abnormal Description & Checkpoint Solution Bypass breaker has been closed (sw
OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-3 Back-up Mode: Since the batteries are connected directly to the DC link, whe
OLP Three Phase UPS Systems 8.0 HELP 8-5 Abnormal Description & Checkpoint Solution DC BUS voltage becomes abnormal dur
OLP Three Phase UPS Systems 8.0 HELP 8-6 Abnormal Description & Checkpoint Solution (14) All LED in the front panel li
OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-4 Maintenance Bypass Mode: In case of UPS maintenance or during battery replac
OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-5 1.2. Features and Advantages (a) Reliable input protection: Circuit breakers
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