Online-power Battery Backup System Manuel d'utilisateur

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Page 1 - ON LINE POWER

On Line Power www.onlinepower.com 800-227-8988 ON LINE POWER Med-Power UPS Systems

Page 2 - WARNING !

OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-6 (g) Plug & Play Modular design: The power circuit is separated into sever

Page 3

OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-7 (n) Intelligent battery test: The batteries are tested after every boost (ini

Page 4

OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW 1-8 1.3. Rectifier The main function of a rectifier is to convert the AC input

Page 5 - SYSTEM OVERVIEW

OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-9 PHASE SHIFT TRANSFORMER DC OUTPUT CAPACITOR SCRRECTIFIER BREAKERINDUCTORAC

Page 6

OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-10 DC+ ACACDC- 1.4. Inverter IGBT INVERTER The inverter is composed of IGBT, i

Page 7

OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-11 Usually, the most frequent failures of the UPS occur at the inverter. There

Page 8

OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-12 1.6. Maintenance Bypass Switch Unlike other UPS, the maintenance bypass swi

Page 9

OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-13 1.7. Dimension & Drawings 10KVA - 60KVA OUTLINE DRAWING

Page 10

OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-14 10KVA - 60KVA INTERIOR DRAWING

Page 11

OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-15 80KVA - 160KVA OUTLINE DRAWING

Page 12

MED-POWER OnLine Power CAUTION ! Hazardous voltage exits inside the UPS (includes the connection terminals). Cable connection and maintenance shoul

Page 13

OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-16 80KVA - 160KVA INTERIOR DRAWING

Page 14 - IGBT INVERTER

OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-17 INTER-PCB DIAGRAM

Page 15 - INVERTER

OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-18

Page 16

OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-19 1.8. Front Panel

Page 17 - 1. SYSTEM OVERVIEW

OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-20 The front panel is located at the front of the PCB holder. It gathers the r

Page 18 - INTERIOR DRAWING

OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-21 110% LOAD – load connected to the output is over 110% of the UPS rating. 125

Page 19

OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-22 HIGH DC – the LED will light as long as the DC voltage is over 430VDC. BAT L

Page 20 - 80KVA - 160KVA

OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-23 E. Bypass LED: This LED will light when the maintenance bypass breaker is cl

Page 21 - INTER-PCB DIAGRAM

OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-24 M. Up key: This is a LCD control key. It is for moving the cursor one item u

Page 22

OLP Three Phase UPS Systems 2. TECHNICAL 1 2.1. 80KVA ~ 160KVA UPS 3-Phase Input / Output TECHNICAL SPECIFICATI

Page 23 - 1.8. Front Panel

MED-POWER OnLine Power Contents Page 1. SYSTEM OVERVIEW ... 1-1 1.1. Construction of the U

Page 24

OLP Three Phase UPS Systems 2. TECHNICAL 2 KVA 80 100 120 160 INVERTER DC INPUT RANGE 285 – 420VDC WAVE FORM SINUSOID OUTPU

Page 25

OLP Three Phase UPS Systems 2. TECHNICAL 3 KVA 80 100 120 160 OVERALL CHARACTERISTICS OVERALL EFFICIENCY 92.5% 92.5% 93%

Page 26

OLP Three Phase UPS Systems 3.0 INSTALATION0-1 3. INSTALLATION 3.1 Site & Environment Considerations The main function

Page 27

OLP Three Phase UPS Systems 3.0 INSTALATION3-2 (e) It is necessary to guarantee the temperature and humidity values of the sit

Page 28

OLP Three Phase UPS Systems 3.0 INSTALATION3-3 (i) Avoid accumulating combustible materials of any sort in or around the UPS s

Page 29

OLP Three Phase UPS Systems 3.0 INSTALATION3-4 3.2. Unpacking Carefully unpack the UPS, and then carefully locate the UPS ont

Page 30

OLP Three Phase UPS Systems 3.0 INSTALATION3-5 3.3. Cable Selection The following tables list typical information concerning t

Page 31

OLP Three Phase UPS Systems 3.0 INSTALATION3-6 FUSE RATING & CABLE SIZE FOR BATTERY ☆ THE BATTERY VOLTAGE IS 295 – 410V KV

Page 32 - 3.0 INSTALATION

OLP Three Phase UPS Systems 3.0 INSTALATION3-7 3.4. Terminal Connection Although different sizes of UPS may have slightly di

Page 33

OLP Three Phase UPS Systems 3.0 INSTALATION3-8 ☆ ☆ ☆ Three extra terminals are installed for convenience of changing the unit

Page 34

MED-POWER OnLine Power Contents Page 5.3. Menu 2 – Status / Warning Menu ... 5-3 5.4. Menu

Page 35 - 3.0 INSTALATION

OLP Three Phase UPS Systems 4.0 OPERATION4-1 4. OPERATIONS After all cables have been connected, and power source is availabl

Page 36

OLP Three Phase UPS Systems 4.0 OPERATIONS ~ ~ 4-2 MIMIC DISPLAY UNDER NORMAL OPERATION ~/ /~(e) Push inverter ON switch –

Page 37

OLP Three Phase UPS Systems 4.0 OPERATION4-3 (b) Open the (optional) battery breaker – If you want to shutdown all the power

Page 38 - TERMINAL WITH SINGLE SOURCE

OLP Three Phase UPS Systems 4.0 OPERATION4-4 (c) Open the rectifier breaker – Opening the rectifier breaker will take the powe

Page 39

OLP Three Phase UPS Systems 4.0 OPERATION4-5 (d) Close the (optional) battery breaker – For safety purposes, a fuse is employe

Page 40 - OPERATIONS

OLP Three Phase UPS Systems 5. LCD DISPLAY 5-1 5. LCD DISPLAY The LCD can display much more information than can the LEDs. In

Page 41

OLP Three Phase UPS Systems 5. LCD DISPLAY 5-2 Serial number is set by factory for the convenience of maintenance personnel w

Page 42

OLP Three Phase UPS Systems 5. LCD DISPLAY The password is a 4 digit number which can be changed upward or downward by the UP

Page 43

OLP Three Phase UPS Systems 5. LCD DISPLAY 5-4 The inverter should be shut off under a short circuit condition. Since the CPU

Page 44

OLP Three Phase UPS Systems 5. LCD DISPLAY 5-5 This menu is displayed when the REAL TIME DATA is selected from MENU 1. The cu

Page 45 - 5. LCD DISPLAY

MED-POWER OnLine Power 1-1 1. SYSTEM OVERVIEW 1.1. Construction of the OLP UPS General Topology: The UPS system is composed of input breakers, inpu

Page 46

OLP Three Phase UPS Systems 5. LCD DISPLAY 5-6 The abnormal conditions that can be displayed are listed below: HIGH DC SHUTD

Page 47

OLP Three Phase UPS Systems 5. LCD DISPLAY 5-7 The second item that can be set is the BUZZER ON/OFF. When selected, “BUZZER O

Page 48

OLP Three Phase UPS Systems 5. LCD DISPLAY 5-8 5.8. Menu 7 – Output Data Menu O UT P U T FREQUENCY=XX HZL O A D :R = X X X %

Page 49

OLP Three Phase UPS Systems 5. LCD DISPLAY 5-9 The UP (↑ ) or DOWN (↓ ) keys have no function in this menu. The screen will g

Page 50

OLP Three Phase UPS Systems 5. LCD DISPLAY 5-10 TIEXLO=TC U RR E N C H A R G E → A U T O - B O O S T( M O N T H)=04 08 12

Page 51

OLP Three Phase UPS Systems 5. LCD DISPLAY 5-11 the battery has been discharged to below 12V/battery or 2V/cell. The boost ch

Page 52

OLP Three Phase UPS Systems 5. LCD DISPLAY 5-12 When CHARGE CURRENT is selected, the charging current values that can be sele

Page 53

OLP Three Phase UPS Systems 5. LCD DISPLAY 5-13 - MONTH : 01-12 - DAY : 01 – 31 (internal calendar will correct an error if 3

Page 54

OLP Three Phase UPS Systems 5. LCD DISPLAY 5-14 See the figure above. Once either one of the items is selected, the values of

Page 55

OLP Three Phase UPS Systems 6 0 INTERFACE6. INTERFACE CONNECTIONS All interfaces are connected from 3R PCB. See the figure bel

Page 56

OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-2 Another important issue is reliability. The prime aim of a UPS is to protect

Page 57

OLP Three Phase UPS Systems 6.0 INTERFACE 6-2 FAULT – Closed when the UPS encounters a fault condition, such as high DC shutd

Page 58

OLP Three Phase UPS Systems 6.0 Example 1: If two contacts for BACK-UP are required. Switch on SWR2

Page 59 - INTERFACE CONNECTIONS

OLP Three Phase UPS Systems 6.0 INTERFACE CONNECTIONS6-4 6.2. External Shutdown Two pairs of termina

Page 60

OLP Three Phase UPS Systems 7.0 OPTIONS 7-1 7. OPTIONS This chapter supplies a brief introduction to all the options that are

Page 61

OLP Three Phase UPS Systems 7.0 OPTIONS7-2 7.3. Remote Control Panel – UPSCANTM UPSCANTM, remote control panel, is a hand hel

Page 62 - CONNECTIONS

OLP Three Phase UPS Systems 7.0 OPTIONS7-3 7.4. Software for PC Monitoring – UPSCOMTM UPSCOMTM is a hardware/software combina

Page 63 - 7.0 OPTIONS

OLP Three Phase UPS Systems 8.0 HELP 8-1 8. HELP Followings are some abnormal situations frequently asked and common solution i

Page 64

OLP Three Phase UPS Systems 8.0 HELP 8-2 Abnormal Description & Checkpoint Solution (4) The voltage difference between

Page 65

OLP Three Phase UPS Systems 8.0 HELP 8-3 Abnormal Description & Checkpoint Solution The fuses positioned behind PCB hol

Page 66 - 8.0 HELP

OLP Three Phase UPS Systems 8.0 HELP 8-4 Abnormal Description & Checkpoint Solution Bypass breaker has been closed (sw

Page 67

OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-3 Back-up Mode: Since the batteries are connected directly to the DC link, whe

Page 68

OLP Three Phase UPS Systems 8.0 HELP 8-5 Abnormal Description & Checkpoint Solution DC BUS voltage becomes abnormal dur

Page 69

OLP Three Phase UPS Systems 8.0 HELP 8-6 Abnormal Description & Checkpoint Solution (14) All LED in the front panel li

Page 70

OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-4 Maintenance Bypass Mode: In case of UPS maintenance or during battery replac

Page 71

OLP Three Phase UPS Systems 1. SYSTEM OVERVIEW1-5 1.2. Features and Advantages (a) Reliable input protection: Circuit breakers

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